auto optical inspection with inline system-SHENZHENSHI XINJIUSHENG AUTOMATION EQUIPMENT CO.,LTD_

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auto optical inspection with inline system

MOQ ：1 set

Lead Time ：10 Days

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Departure Port : SHENZHEN

Product details

Supply Ability

Supply Ability：15 piecesWarranty(Year)：1 Year

Product Specifications

Brand name：XJS

Product Description

auto inline system

Product show of auto inline system

specifications of auto inline system

Product Specifications
Programming mode	Automatic write, manually write, CAD data import, automatic mapping component library
Detection Mode	Detection coverage optimization of the entire board. Puzzle and multi mark. Containing Back Mark function
Detection Type	Whether the solder paste printing, offset, less tin, more tin circuit. Even tin. Pollution and other parts defects missing parts, offset, skew, tombstone, Celi, turning parts, wrong parts, damaged, back and other small tin tin solder joint defects, Weld, and even tin, copper PCB pollution black pad , separation, lack of copper foil (chipout), oxidation (the machine features)
Image recognition	Automatic setting its parameters (such as offset, polarity, short circuit, etc.) according to different testing requirements
SPC and process transfer	The whole record test data and statistical analysis can be viewed in any area of production conditions and quality analysis
PCB size	50×50mm(Min)-400×400mm(Max)It can be customized according to a larger size
PCB Curvature	3% <5mm or PCB diagonal
PCB Part height	Top: <40mm below <60mm
PCB Transmission	Bottom-up fixed needle top function automatically compensates for PCB distortion, automatically into and out of the plate. Automatically adjust the width
Positioning accuracy	<10um
Movement speed	800mm/sec(Max)
The image processing speed	0201 chip<9ms
Camera and lighting system	1600 * 1200 pixel full-color high-speed digital CCD camera, ytterbium head resolution 18um, three-channel white LED light or RGB light source
Drive System	Ac servo motor systems, precision ground ball screw
Minimum part test	0201 chip & 0.3pitch IC
Calculation Method	Color operation, color extraction, gray scale computing, image contrast, etc.
Output Display	22-inch widescreen (16: 10,1680 * 1050 resolution) HDMI display
Network communication	support
Data Transfer Tool	Support CAD, Excel, Txt and other common formats
Machine Model	XJS-VL-600(ON- LINE)
Weight	600KG
Equipment Dimensions	1000×1020×1400mm
Equipment	Complies with CE safety standards
Pressure Requirements	0.49MPa

Advantages of auto inline system

*Application of SMT production line process all the visual detection phase of low-cost and high-performance testing equipment, set up after the paste is printed Elsie, Front and rear furnace plurality of detection positions, a machine with many functions

*Complete automated programming based on CAD data to automatically search the component library

*Puzzle with multiple mark, including Bad mark function

*It can detect a variety of models board species, the camera automatically recognize Mark points, Barcode and OCV (text), according to the recognition results with automatically calls the associated program.

*Unique trial production model trial production mold, can produce white light images (such as images of everyday microscope) to review the design of copper berth

*It can effectively detect gold plate black pad (Black Pad)

*It can effectively detect PCB, PCB board stratification / blister (Delamination)

*According to PCB thickness with automatic height adjustment thimble, Width of belt (can be written in the programming)

*Feature vector analysis; IPC standard perfect combination of stability testing capability 0201

*SPC and AOI seamless connection,to understand and analyze the quality at any time

*Precision, full-color visual identification components of the color change board flex automatic compensation

*Profile GUI interface automatically test parts for image errors statistics

Test Step of auto inline system

Application of auto inline system

A:PCB testing : In the PCB detection, image contrast algorithm more applications, and to detect the main 2D, which includes data processing class (input data preliminary treatment, filtration of small pinholes and residual copper and without detectable holes, etc.) measurement type (for data input feature extraction, feature codes records, the size and location of the data were compared with standard) and topology classes (for detecting increase or missing features).

B: Solder paste print inspection:SMT solder paste printing is the initial link, but also the root cause of most of the defects, about 60% -70% of the defects in the printing stage, if the defects have been eliminated in the initial stages of production lines, can minimize losses, reduce costs, , many SMT production lines are equipped with AOI printing links detection.

Printing defects There are many, can be divided into insufficient solder on the pad, excessive solder paste; solder paste large middle scratch pad, small pad edge portion paste icicles; offset printing, bridging and contamination, the formation of these defects causes include poor solder flow variability, improper stencil thickness and pore wall processing, printing parameter setting unreasonable, accuracy is not high, the blade materials and precision inappropriate choice, bad PCB processing, through AOI quality paste printing can be effectively monitored, and the number and types of defects are analyzed, thereby improving the printing process.

C: Placement inspection: Component placement part of the equipment of high precision, defects often appear tainted stickers, wrong placement, offset skew, and other polar opposite. AOI detection can monitor the above-mentioned defects and solder connections can also check the fine-pitch and BGA components pads here.

D: Reflow inspection: AOI can simply be divided into prevention and discovery issues two kinds, printing, detection and prevention classification after the patch is detected after reflow classified as development issues, in the back-end reflow test, the detection system can check the element missing, offset and skew, as well as defects all aspects of polar, also must be on the correctness and insufficient solder joints, weld defects such as short circuit and Alice feet were detected.

Best selling types auto inline system